Product Description

Product Description

 

 

Product Name: Large Forged Casting Steel Welding Flange Segment Ball Mill Spur Girth Gear 42CrMo4, 20CrMnMo,17CrNiMo6, 20CrMnTi, 34CrNi1Mo, 25CrNiMoV Forged gear forged gear rings

Forged gears are crucial components in a wide array of machinery and mechanical systems, renowned for their exceptional strength, durability, and reliability. These gears are produced through a forging process, which involves shaping metal under high pressure and temperature to achieve the desired form and properties.
 

Market Served Oilfield equipment parts, engine components, marine equipment parts, spare parts for mining machinery, coal mine drilling equipment, forklift parts, agricultural machinery components, railway and locomotive parts, excavator parts, hydraulic system components, shipbuilding components, pump spare parts,
Forging processing  ingot—forging—heat treatment—rough machining—UT.MT—Q+T—inspection—finishing machining—UT.MT—packing
Material: 42CrMo4, 20CrMnMo, 34CrMo1A, 35CrMoV, 20MnMo, 15CrMo, 34CrNi3Mo, 40CrNiMo, 20CrNi2Mo, 18CrNiMo7-6, 34CrNiMo6, 17CrNiMo6, 20CrMnTi, 34CrNi1Mo, 25CrNiMoV, 1018/21, 1571, 1045, 3310/3312, 4130, 4140, 4340, 4620, 4820, 8620, 8822, 9310
Delivery condition  semi-finished or finished
Application: Oil and gas, Oilfield, Petrochemcial, Equipment
Max OD of Ring 5000mm
Type: Ring gear,Gear Rings,External Ring Gears,Internal Ring Gears,Inner Ring Gear,excavator ring gears,industrial ring gear,bull ring gear,cement mixer Ring gear,flywheel ring gear,Rotary kiln Ring Gear

 

Detailed Photos

   

 

 

 

Company Profile

Founded in 2009, HangZhou Bluesea Piping Systems Co., Ltd (BPS) is a premier supplier of forged products, renowned for our expertise in providing a comprehensive range of forgings. Our offerings include forged rings, shafts, cylinders, discs, as well as standard and non-standard flanges crafted from a variety of raw materials including carbon steel, stainless steel, duplex steel, and alloy steel. Our track record of successful partnerships with numerous Fortune Global 500 companies underscores our unwavering dedication to delivering excellence.
 

 

 

Our Advantages

1) Industry Leadership:
    As pioneers in Pipeline Products since 2009, we boast decades of expertise. we’ve provided pipeline solutions to over 30 countries. Our stringent quality control ensures guaranteed excellence.

2) VIP Service:
    Our dedicated technical engineers and sales teams ensure top-notch quality and service, catering to your specific needs with professionalism and care.

3) Flexibility in Material Selection:
    With expertise in forging different materials, we offer flexibility in material selection to meet the unique demands of different industries and applications.

4) Rapid Prototyping and Production:
    Leveraging advanced forging techniques, we excel in rapid prototyping and production, enabling quick turnaround times for orders.

Packaging & Shipping

 

 

FAQ

1.Q:Are you a factory or trading company?
    A: We are a factory.
2.Q:Do you accept customized orders?
    A:Yes,just tell us your requirements
3.Q:How does your factory do regarding quality control?
    A: “Quality is our culture” Inspection. We serious control the quality from raw material to finished pipes.
4.Q: How can I get more details about your products?
    A: You can send an email to our email address. We will provide catalogue and pictures of our products for your reference.
5. Q: After sales service.
    A: We guarantee the quality and quantity, any problem, we will be responsible for the end, guarantee your satisfaction.
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Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

crown gear

Can crown gears be used in automotive applications?

Yes, crown gears can be used in automotive applications, and they serve various purposes within the automotive systems. Let’s explore how crown gears are utilized in the automotive industry:

  • Differential Gear Systems:

Crown gears are commonly employed in differential gear systems. The differential is a critical component in vehicles that enables the wheels to rotate at different speeds while maintaining power distribution. Crown gears, along with bevel gears, form the gear set within the differential, allowing the power from the engine to be split and distributed to the wheels effectively. The use of crown gears in differentials ensures smooth power transmission and enables improved handling, traction, and stability of the vehicle.

  • Power Steering Systems:

Crown gears can also be found in power steering systems, particularly in rack-and-pinion setups. In such systems, the crown gear is an integral part of the rack, and it meshes with the pinion gear to convert the rotational motion of the steering wheel into linear motion. The use of crown gears in power steering systems allows for precise and responsive steering control, enhancing the overall driving experience.

  • Timing Gear Systems:

Crown gears are utilized in timing gear systems of internal combustion engines. These systems synchronize the opening and closing of engine valves with the movement of the crankshaft. Crown gears, along with other gears like spur gears or helical gears, are employed to transfer rotational motion from the crankshaft to the camshaft(s). The accurate timing and synchronization provided by crown gears ensure efficient engine performance and optimal combustion.

  • Other Applications:

Besides the specific automotive systems mentioned above, crown gears can also find use in other applications within vehicles. They may be employed in speedometers, odometers, and various instrument clusters to transfer and display speed or distance information accurately. Additionally, crown gears can be utilized in adjustable seating mechanisms, convertible tops, or other motorized components in vehicles.

In summary, crown gears have diverse applications in the automotive industry. Whether in differential gear systems, power steering systems, timing gear systems, or other vehicle components, crown gears contribute to improved power distribution, precise steering control, efficient engine performance, and accurate information display. Their reliability, durability, and ability to handle high loads make them suitable for fulfilling the demanding requirements of automotive applications.

crown gear

Can crown gears be used in high-torque applications?

Crown gears can indeed be used in high-torque applications, thanks to their unique design and capabilities. Let’s explore the factors that make crown gears suitable for high-torque applications:

  • Large Contact Area:

Crown gears have a relatively larger contact area compared to other gear types. This increased contact area allows for better load distribution and can handle higher torque loads. The larger contact area spreads the torque across more teeth, reducing stress concentrations and minimizing the risk of tooth failure under high-torque conditions.

  • Perpendicular Tooth Orientation:

The perpendicular tooth orientation of crown gears enhances their ability to withstand high-torque applications. When the gear meshes with another gear, the perpendicular alignment allows for a greater number of teeth in contact, distributing the torque load over a larger area. This perpendicular tooth arrangement helps to minimize tooth deflection and tooth-to-tooth interference, improving the gear’s ability to handle high torque loads.

  • Strength and Durability:

Crown gears are typically manufactured using materials with high strength and durability, such as hardened steel or alloy steels. These materials provide the necessary mechanical properties to withstand high torque loads without deformation or failure. By selecting appropriate materials and employing suitable heat treatment processes, crown gears can withstand the demanding conditions of high-torque applications.

  • Load Sharing in Gear Systems:

In high-torque applications, it is common to use multiple gears to distribute the torque load and reduce the stress on individual gears. Crown gears play a role in load sharing within the gear system, distributing the torque load between multiple gears. This load sharing capability allows each gear to handle a fraction of the total torque, reducing the torque load on each individual crown gear and enhancing their ability to operate in high-torque conditions.

  • Optimized Tooth Profile:

The tooth profile of crown gears can be optimized for high-torque applications. Engineers can design crown gears with appropriate tooth profiles, such as modified involute profiles or special tooth forms, to enhance their load-carrying capacity and minimize tooth stress under high-torque conditions. These optimized tooth profiles help to improve the gear’s performance and reliability in high-torque applications.

In summary, crown gears can be successfully used in high-torque applications due to their large contact area, perpendicular tooth orientation, strength and durability, load-sharing capabilities, and the ability to optimize tooth profiles. These features make crown gears capable of handling the demanding torque loads encountered in various industries, including heavy machinery, automotive applications, industrial equipment, and more.

crown gear

What industries commonly use crown gears in their applications?

Crown gears, with their unique characteristics and functionalities, find application in various industries. Let’s explore some of the industries that commonly use crown gears in their applications:

  • Automotive Industry:

The automotive industry extensively utilizes crown gears, especially in steering mechanisms. Crown gears are a crucial component in rack and pinion systems, where they mesh with a rack (a linear toothed component) to convert rotational motion into linear motion. This arrangement enables precise and smooth steering control in vehicles.

  • Industrial Machinery and Equipment:

Crown gears are commonly employed in industrial machinery and equipment. They find application in conveyors, cranes, and other machinery that require a change in motion direction. Crown gears allow for a 90-degree redirection of rotational motion, facilitating the efficient transfer of power and control in such systems.

  • Automation and Robotics:

In the field of automation and robotics, crown gears play a vital role in motion control mechanisms. They enable changes in motion direction and force distribution in robotic arms, gantry systems, and other automated equipment. Crown gears ensure precise and accurate movements necessary for manufacturing, assembly, and material handling processes.

  • Mining and Construction:

Crown gears are utilized in mining and construction equipment for various purposes. They can be found in machinery involved in excavation, material handling, and heavy-duty applications. Crown gears facilitate the efficient transfer of power and torque, ensuring reliable and robust operation in demanding environments.

  • Power Generation:

The power generation industry also utilizes crown gears in certain applications. They may be employed in turbines, generators, and other power transmission systems where the redirection of rotational motion is necessary.

  • Manufacturing and Industrial Processes:

Various manufacturing and industrial processes benefit from the use of crown gears. They are integrated into machinery and equipment for tasks such as material cutting, shaping, and precision positioning. Crown gears enable the transmission of torque, motion control, and direction changes critical in these processes.

  • Other Industries:

Additionally, crown gears may find application in a range of other industries, including aerospace, marine, medical equipment, and more. The specific needs of each industry and the requirements of their machinery or systems determine the utilization of crown gears.

In summary, crown gears are commonly used in industries such as automotive, industrial machinery, automation and robotics, mining and construction, power generation, manufacturing, and various other sectors. Their unique capabilities make them essential components for achieving precise motion control, directional changes, and power transmission in a wide range of applications.

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editor by Dream 2024-05-16